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Potato Chip Brand Unveils Biggest Redesign in Nearly 100-Year History

Lay's will remove artificial flavors and colors and reduce fat using healthier oils by 2025, with 42% of consumers unaware chips are made from real potatoes.

  • On Thursday, Oct. 9, PepsiCo unveiled a major global redesign for Lay's, pledging to remove artificial colors and flavors from core U.S. products by the end of 2025.
  • Amid mounting industry pressure, the U.S. Food & Drug Administration revoked authorization for FD&C Red No. this year, prompting major food companies to drop artificial dyes as Health Secretary Robert F. Kennedy Jr. pushes for cleaner labels.
  • Recipe changes include Lay's Baked made with olive oil and 50% less fat, Lay's Kettle Cooked Reduced Fat Original Sea Salt with avocado oil and 40% less fat, plus a warmer sun, extended Lay's Rays, custom typeface, and vivid potato photography on wood-grain backdrops.
  • The update will affect every bag in the U.S. and affiliated brands like Walkers , Sabritas , and Margarita , with more portfolio options debuting in 2026.
  • The change follows an industry shift as Coca-Cola, Nestlé, General Mills, Kraft Heinz, Mars Wrigley, and Walmart plan to eliminate synthetic dyes by the end of 2026, addressing nearly 42 percent of consumers unaware Lay's are made from real potatoes.
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Potato chip brand unveils biggest redesign in nearly 100-year history

Lay's rolled out a major rebrand with cleaner ingredients, a new logo design, and packaging updates aligning with the "Make America Healthy Again" initiative.

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Fast Company broke the news in on Thursday, October 9, 2025.
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