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Intel struggles with key manufacturing process for next PC chip: Report

UNITED STATES, AUG 5 – Intel's 18A process faces yields of just 5% to 10%, well below the 50% needed for profitability, risking losses ahead of its Panther Lake chip launch in late 2025.

  • Facing quality issues, Intel Corporation's 18A process for Panther Lake chips is struggling with yields of around 5% to 10%, two sources told Reuters.
  • Intel Corporation spent billions developing its 18A process and upgraded factories last year to challenge TSMC, but faces manufacturing challenges, sources say.
  • Intel's past approach requires yield levels of 70% to 80% for profitability, with a threshold of over 50% before ramping, sources say.
  • Intel warns that it could exit leading-edge manufacturing if it fails to secure foundry deals for 14A, and may sell chips at lower margins or a loss without a yield jump.
  • In the broader semiconductor landscape, Intel's yield issues mirror industry challenges, making overcoming 18A critical for revitalizing U.S.-based chip manufacturing and its foundry ambitions.
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Channel News Asia broke the news in Singapore on Tuesday, August 5, 2025.
Sources are mostly out of (0)